High-Voltage Battery System Educational Trainer HYBBAT02 AutoEDU

The High Voltage Battery Training System is a compact, interactive training unit designed for teaching high-voltage battery management and diagnostics, using components from the Toyota Prius II OEM model. It enables students to connect and disconnect service plugs, measure battery voltage, and understand power transfer from the battery to the inverter. Equipped with a detailed wiring diagram and the ability to measure each battery cell separately, this trainer replicates real-world electric car conditions. The system includes LED indicators for monitoring relay and inverter status and offers a slowed start-up mode to facilitate step-by-step analysis of the activation sequence. All high-voltage components are safely enclosed under plexiglass for enhanced safety during hands-on training.

OEM-based Toyota Prius II high voltage battery system with all components.
Service plug management with interlock connection and disconnection procedures.
Real and safe direct current 201.6V voltage at battery contacts.
Safe contacts for convenient battery voltage measurement on the left side and for inverter voltage measurement on the right side.
High voltage battery cells measurements within safe measuring points.
Power transfer analysis from battery to inverter.
Sequential activation of high-voltage relays, including soft-start relay.
Demonstration of the correct method of removing the service key according to manufacturer recommendations.
Checking the service key fuse and interlock functions.
Inverter cover lifting interlock for enhanced safety and functionality.
High voltage battery (divided into two parts by removing the service key) voltage measurement of 1/2 and 2/2 sections.
Measurement of high-voltage relay control signals and polarity.
All system components are clearly visible: service plug with interlock, high-voltage relays with soft-start relay, high-voltage cells, and other necessary components.
4 real high-voltage battery cells with individual measurement points.
Detailed wiring diagram accurately reflecting the OEM electric vehicle configuration, including markings for high-voltage battery rows using electrical symbols.
All measurements replicate real-world scenarios.
System startup sequence slow-motion feature (10x slower than normal) for detailed learning.
LED indicators on relays and inverter for system status visualization.
Safely enclosed under plexiglass, ensuring safety while maintaining visibility.
Lightweight, portable design, making it easy to transport and integrate into classroom settings.
Educational training tool powered by 220V (110V US), a 12V battery, or a DC 12V power source.

Equipment for technical and vocational automotive education and training.

Price on Application - Introductory Offer Available Early 2025

Contact us: 01823 328531
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